Inside our IMT Manesar plant
Compounding, processing, finishing and testing under one roof at Plot 181A, Sector-3, IMT Manesar, India.
One plant, end-to-end control
Our Manesar facility mixes compounds to our own recipes, extrudes and moulds parts, finishes them on the line, and verifies every batch in our laboratory. That gives buyers repeatable quality and faster NPD.
Quality management is certified to ISO 9001:2015 (certificate 25DQPE40 / ROHS Certification, valid to 6 Oct 2028). We also hold ZED Bronze under India’s MSME programme.
Compounding & materials
In-house mixing, kneader dispersion, automatic chemical weighing and FIFO raw-material control.
Processing
Rubber and thermoplastic extrusion, compression moulding, calendering, autoclave curing and fuel-hose forming.
Finishing
Automatic size cutting and online printing for traceability.
Laboratory & QC
Rheometer, compression set, heat ageing, UTM tensile tests, VMM dimensional checks and leakage testing.
Walk the floor
Nineteen views of compounding, processing, finishing and testing under one roof.
Compression moulding
Hydraulic presses mould rubber parts to drawing at our IMT Manesar plant.
Rubber mixing
In-house compounding mixes rubber recipes to the hardness and grade each part needs.
Kneader mixing
Kneader dispersion blends fillers and polymers evenly before the compound goes to extrusion or moulding.
Rubber calendering
Calender rolls sheet rubber to a controlled thickness for further cutting and forming.
Laboratory testing
Our lab checks hardness, rheology, tensile strength and ageing so batches meet drawing specs.
Online printing
Line printers mark parts and reels for traceability during production.
Autoclave
Steam autoclave curing sets extruded and moulded rubber under controlled heat and pressure.
Plastic / thermoplastic extrusion
Thermoplastic and PVC lines extrude profiles and tubing to the length and section you specify.
Training room
Shop-floor training keeps operators current on process standards and quality checks.
Quality control
Incoming and in-process checks catch dimensional and visual issues before parts leave the plant.
Raw material store
FIFO storage keeps polymers, chemicals and masterbatch organised and ready for mixing.
Fuel hose
Fuel-hose forming and assembly for automotive lines, built to drawing.
Auto chemical weighing
Automatic weighing doses chemicals into each mix for consistent compound batches.
Boiler room
Plant boilers supply steam for curing and process heat across the shop floor.
Rubber extrusion
Rubber extruders produce continuous profiles, hoses and beadings cut to length.
Physical property testing
UTM and related instruments measure tensile, elongation and other physical properties.
Size cutting
Automatic cutters trim extrusions and mouldings to the finished length on the drawing.
Transfer moulding
Transfer moulding fills closed cavities for denser, detailed rubber parts.
Dojo room
Our dojo space supports operator skill drills and standard-work practice.
Certified systems buyers can trust
QMS certified for PVC and rubber components serving automotive, defence and railway customers. Valid through October 2028.
Recognised under India’s MSME Zero Defect Zero Effect programme.
Part of Maruti Suzuki’s supplier development programme as a Tier-2 supplier.
Have a drawing or a sample?
Send it to sales@avn.asia — our engineers will reply with a feasibility review.